Patented
Polymers Technique Commercialized
An Ohio company
is commercializing a NASA-patented technique to produce superior
corrosion control coatings under a license agreement with Kennedy
Space Center's Technology Programs and Commercialization Office.
GeoTech Chemical Company of Tallmadge, Ohio, plans to market products
under the Catize™ name, beginning sometime after January,
according to Vice President Christopher Geer.
GeoTech plans
to merge their patented corrosion control system with the NASA/KSC
Ligno Sulfonic Acid Doped Polyaniline (Ligno-Pani) technology, an
Inherently Conductive Polymer (ICP) also referred to as a synthetic
metal. Products will be available to the entire coatings industry
in the form of an additive.
The GeoTech
facility where Ligno-Pani production is being executed will require
some capital equipment expenditures, as well as increased numbers
of technical and production personnel on staff. A new facility requiring
further capital equipment is necessary to manufacture the coatings
additive.
Cost effective
manufacturing of Ligno-Pani is a key competitive advantage. Its
compatibility with other chemistries, versus other ICPs, will provide
a wider potential for products and applications to target. Identifying
Ligno-Pani's potential in numerous electronic products and applications
is underway, with anticipated results of several new applications
later this year.
Conductive
polymers work has been part of NASAs corrosion control for
many years. In 1997, KSCs Material Science Laboratory (MSL)
entered into a grant contract with Dr. Tito Viswanathan of the University
of Arkansas at Little Rock for antistatic coatings for clean room
garments in hazardous atmospheres. The antistatic coating ensures
that there is no potential for sparking and igniting a combustible
atmosphere. Sample clothing coated with the chemical retained its
conductivity after 50 washes, according to KSC technical lead Coleman
Bryan.
'This
inexpensive and environmentally safe technology and this developed
method increases the solubility and processability of electrically
conducting polymers. The resulting polymers can be used in applications
such as electronics, antistatic coatings, corrosion prevention,
photolithography and electromagnetic interference (EMI) shielding.
The technology
offers several advantages, including the use of inexpensive materials,
such as aniline and lignin. Lignin is a paper and pulp manufacturing
waste product. Unlike existing coatings and systems used for corrosion
prevention, Ligno-Pani does not utilize ozone-depleting, volatile,
organic compounds or heavy metals that pollute the water supply.
Many existing
products may be improved by using Ligno-Pani, according to GeoTech.
Ligno-Pani can reduce the cost and extend the life cycle of many
household items, such as computers, televisions and cellular phones.
Its ability to extend the life cycle of structural steel used in
buildings, bridges, and marine equipment will have a dramatic economic
impact in every society. An example is the use of the ICP in coatings
for corrosion control, since corrosion costs are estimated at $200
billion annually, 4.2 percent of the U.S. Gross National Product.
"The possibilities
are exciting and endless and I am confident to say that Ligno-Pani
will have an impact on the world as we know it today," Geer
stated. He also pointed out other potential uses, including conductive
inks, pH and moisture sensors, nonlinear optical (NLO) materials,
stealth technology (radar invisible coatings), electrostatic dissipation
(ESD) in packaging application, high temperature conducting adhesives,
smart windows, radar/microwave absorption, batteries, capacitors,
redox actuators, light emitting diodes (LEDs), transistors,
sensors and drug delivery systems.
For more information,
contact Melanie Chan at Kennedy Space Centers Technology Programs
& Commercialization Office, phone 407/867-6367, e-mail melanie.chan-1@ksc.nasa.gov
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